• STAC6-S • STAC6-S-220• STAC6-Q • STAC6-Q-220• STAC6-QE • STAC6-QE-220• STAC6-Si • STAC6-Si-220• STAC6-C • STAC6-C-220 920-0029 Rev. C5/2/2012S
10STAC6 Hardware manual920-0029 Rev. C5/2/2012Getting StartedThis manual describes the use of STAC6 series of step motor drives. What you need to kno
11STAC6 Hardware manual920-0029 Rev. C5/2/2012Connecting to the PC using RS-232• Locate your computer within 8 feet of the drive.• Your drive was ship
12STAC6 Hardware manual920-0029 Rev. C5/2/2012Connecting to the PC using RS-485RS-485 allows you to connect more than one drive to a single host PC, P
13STAC6 Hardware manual920-0029 Rev. C5/2/2012STAC6 drives include a “transmit delay” parameter that can be adjusted to compensate for a host that is
14STAC6 Hardware manual920-0029 Rev. C5/2/2012USB-COMi-M Switch SettingsNote: Prolific-based USB serial adapters do not work with Vista 64 or Windows 7
15STAC6 Hardware manual920-0029 Rev. C5/2/2012Connecting to the CANopen NetworkGNDCAN_LSHLDCAN_HThe CANopen connector is a 4-pin spring lock type conn
16STAC6 Hardware manual920-0029 Rev. C5/2/2012Bit Rate SwitchThe CANopen network bitrate is set by the rotary switch on the front of the drive. The bi
17STAC6 Hardware manual920-0029 Rev. C5/2/2012Connecting AC PowerUsing the connector supplied connect to the AC supply per the diagram below. Use 16 A
18STAC6 Hardware manual920-0029 Rev. C5/2/2012Connecting the MotorNever connect or disconnect the motor while the power is on.Note: it is highly reco
19STAC6 Hardware manual920-0029 Rev. C5/2/2012A+A–B+ B–8 lead motor Series Connected8 Leads Parallel ConnectedA+A–B+ B–8leadmotorWhiteOrangeBrownGree
2STAC6 Hardware manual920-0029 Rev. C5/2/2012ContentsSafety Instructions...
20STAC6 Hardware manual920-0029 Rev. C5/2/2012Connecting Other MotorsWe can’t stress enough the wisdom in using one of the recommended motors. We’re n
21STAC6 Hardware manual920-0029 Rev. C5/2/2012Eight lead motors can also be connected in two ways: series and parallel. As with six lead motors, ser
22STAC6 Hardware manual920-0029 Rev. C5/2/2012Connecting an Encoder The motors recommended for use with STAC6 drives are available with rear-shaft mou
23STAC6 Hardware manual920-0029 Rev. C5/2/2012Encoder Feedback OptionsThe following encoder feedback options are configured and enabled using the STAC
24STAC6 Hardware manual920-0029 Rev. C5/2/2012Wiring Inputs and OutputsThe STAC6 drives come with a number of inputs and outputs for interfacing to ex
25STAC6 Hardware manual920-0029 Rev. C5/2/2012Connecting Digital Inputs on the IN/OUT1 connectorHigh Speed Digital InputsAll STAC6 drives include two
26STAC6 Hardware manual920-0029 Rev. C5/2/2012STAC 6IN/OUT 1DIR+DIR+DIR- DIR-STEP+STEP-STEP+STEP-IndexerwithDifferentialOutputsConnecting to Indexer w
27STAC6 Hardware manual920-0029 Rev. C5/2/2012Using High Speed Inputs with 12-24 Volt SignalsMost PLCs don’t use 5 volt logic. You can connect signal
28STAC6 Hardware manual920-0029 Rev. C5/2/2012Standard Digital InputsAs we mentioned above, the high speed STEP and DIR inputs are configured for five v
29STAC6 Hardware manual920-0029 Rev. C5/2/2012What is COM? “Common” is an electronics term for an electrical connection to a common voltage. Sometimes
3STAC6 Hardware manual920-0029 Rev. C5/2/2012(This page intentionally left blank)
30STAC6 Hardware manual920-0029 Rev. C5/2/2012IN/OUT1NPN Proximity Sensor IN COM output + – - + NPN Proximity Sensor X3...X7X COMoutput + – 12-24 VDC
31STAC6 Hardware manual920-0029 Rev. C5/2/2012Connecting Limit switches to the STAC6 DriveThe X7/CW LIMIT and X6/CCW LIMIT inputs are used for connect
32STAC6 Hardware manual920-0029 Rev. C5/2/2012Wiring a Limit SensorSome systems use active limit sensors that produce a voltage output rather than a s
33STAC6 Hardware manual920-0029 Rev. C5/2/2012Connecting Digital Outputs on the IN/OUT1 connectorFront ViewX COMMONX7 / CW LimitX3 / EnableX5X4 / Ala
34STAC6 Hardware manual920-0029 Rev. C5/2/2012Diagrams of different connections follow.Do not connect the outputs to more than 30VDC.The current thro
35STAC6 Hardware manual920-0029 Rev. C5/2/2012Connecting Analog Inputs on the IN/OUT1 connectorFront ViewX COMMONX7 / CW LimitX3 / EnableX5X4 / Alarm
36STAC6 Hardware manual920-0029 Rev. C5/2/2012Basic Specifications:• The analog input can accept ±10 Volts.• The input has an impedance of 20K ohms.•
37STAC6 Hardware manual920-0029 Rev. C5/2/2012Connecting Inputs and Outputs to IN/OUT2The IN/OUT2 connector is present as standard on the Si version o
38STAC6 Hardware manual920-0029 Rev. C5/2/20122200 2200 2200 2200 2200 2200 inside IN/OUT2COM COM IN1 IN2 IN3 IN4 CWJOG CCWJOG COM Connecting an
39STAC6 Hardware manual920-0029 Rev. C5/2/2012Connecting another Si DriveIN/OUT2INCOMSi354, 7080i etcOUT+OUT–12-24VDCPowerSupply-+(When output closes,
4STAC6 Hardware manual920-0029 Rev. C5/2/2012Safety InstructionsOnly qualified personnel are permitted to transport, assemble, commission, and maintain
40STAC6 Hardware manual920-0029 Rev. C5/2/2012Differential Inputs The IN/OUT2 connector also includes two differential, optically isolated input circu
41STAC6 Hardware manual920-0029 Rev. C5/2/2012Connecting an NPN Proximilty Sensor to a Differential InputSTAC6+DCPowerSupply–NPNProximitySensoroutput+
42STAC6 Hardware manual920-0029 Rev. C5/2/2012Connecting Digital Outputs on the IN/OUT2 connector18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 2 3 1 19 20 21
43STAC6 Hardware manual920-0029 Rev. C5/2/2012Do not connect the outputs to more than 30VDC. The current through each output terminal must not exceed
44STAC6 Hardware manual920-0029 Rev. C5/2/2012Connecting Analog Inputs on the IN/OUT2 connector18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 2 3 1 19 20 21 2
45STAC6 Hardware manual920-0029 Rev. C5/2/2012Recommended MotorsApplied Motion offers 12 recommended motors for use with the STAC6 drives. All 12 of
46STAC6 Hardware manual920-0029 Rev. C5/2/2012Motor DimensionsHT23 Motors1.11120” MIN.928"L"2X 2-56 UNC TAP THRU 180° APART ON A Ø19.05 B.C.
47STAC6 Hardware manual920-0029 Rev. C5/2/2012Motor DimensionsHT34 Motors Ø 2.875“L” .330 .0621.252X 2.744x Ø.218THRUØ .37501.12See shaft detail12
48STAC6 Hardware manual920-0029 Rev. C5/2/2012.875±.010.705Ø.6250+.000001.25±.02.18751.25±.02.875±.010.555.125Ø.500+.0000Shaft Detail 1 - motor with 0
49STAC6 Hardware manual920-0029 Rev. C5/2/20120501001502002500 10 20 30 40 50(oz‐in)(rps)HT23‐552/553/554,STAC6(120)HT23‐552 HT23‐553 HT23‐554Connec
5STAC6 Hardware manual920-0029 Rev. C5/2/2012• Never pull out or plug in the product while the system is live. There is a danger of electric arcing an
50STAC6 Hardware manual920-0029 Rev. C5/2/2012Torque-Speed Curves 020040060080010001200140016000 10 20 30 40 50(oz‐in)(rps)HT34‐495/496/497,STAC6(12
51STAC6 Hardware manual920-0029 Rev. C5/2/2012Torque-Speed Curves 0501001502002500 10 20 30 40 50(oz‐in)(rps)HT23‐548/549/550,STAC6(120)HT23‐548 HT2
52STAC6 Hardware manual920-0029 Rev. C5/2/2012Mounting the DriveYou can mount your drive on the wide or the narrow side of the chassis using #6 screws
53STAC6 Hardware manual920-0029 Rev. C5/2/2012Mechanical Outline.3007.345.120.150.50 TYP.76 TYP.1802.314.66.20.681.76.300.3006.3456.925
54STAC6 Hardware manual920-0029 Rev. C5/2/2012Technical SpecificationsPOWER AMPLIFIER SECTIONAMPLIFIER TYPE MOSFET , Dual H-Bridge, 4 QuadrantCURRENT C
55STAC6 Hardware manual920-0029 Rev. C5/2/2012 INPUTS AND OUTPUTSIN / OUT 1 connector - All Drives7 InputsX1, X2 Optically Isolated, Differentia
56STAC6 Hardware manual920-0029 Rev. C5/2/2012Mating Connectors and AccessoriesMating Connector(Type)Included with Drive Additional/RecommendedMotor (
57STAC6 Hardware manual920-0029 Rev. C5/2/2012Alarm CodesIn the event of an error, the green LED on the main board will ash one or two times, followe
6STAC6 Hardware manual920-0029 Rev. C5/2/2012Block Diagram - STAC6-Si, STAC6-Si-220MOSFET PWM Power Amplifier X1/STEPX2/DIRX3/ENABLEX4/ALMRSTX5X6/CCW
7STAC6 Hardware manual920-0029 Rev. C5/2/2012Block Diagram - STAC6-S, STAC6-Q, STAC6-QE, STAC6-S-220, STAC6-Q-220, STAC6-QE-220MOSFET PWM Power Ampli
8STAC6 Hardware manual920-0029 Rev. C5/2/2012Block Diagram - STAC6-C and STAC6-C-220MOSFET PWM Power Amplifier 120 VAC*X1/STEPX2/DIRX3/ENABLEX4/ALMRS
9STAC6 Hardware manual920-0029 Rev. C5/2/2012Motion Control OptionsSTAC6-S Control OptionsBasic drive: Analog, digital and host command input.• Pulse
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